EXPERTISE

FROM A SINGLE SOURCE

 

A PASSION FOR METALWORKING

For more than 60 years, our passion has been metalworking. This enthusiasm drives us - it constantly spurs us on to innovations in products and processes.
We are an ALL AT ONE PLACE partner for our customers. From product & process development to the forge and CNC machining to surface treatment, Schweiger offers the highest precision, process know-how and complete quality management. The high level of vertical manufacturing from raw materials to the finished and assembled component groups allows a very high degree of flexibility in the production planning of our customers.

Product Development

PROCESS & PRODUCT DEVELOPMENT

INNOVATIVE PROCESSES FOR PRODUCTS OF THE HIGHEST QUALITY

 

In our material laboratory and the Schweiger workshops, products and processes are designed and developed for the highest customer requirements from prototyping production to ready for series production. Our specialists are regularly integrated in the development process of new products for customers at a very early stage.

MEHR

contour measurement

IN DETAIL

- Analysis and selection of materials in coordination with renowned European steel manufacturers
- Heat treatment and surface analysis
- FMEA methodology
- Parasolid-based CAD program
- CAM software for 2, 3 and 5-axis machining

Schweiger Drop Forging

DROP FORGING

STRENGTH FROM THE EMBERS

 

The drop forge is run by Schweiger as an independent company and combines the entire chipless manufacturing, such as forging, bending, stamping, welding and soldering.

MEHR

Schweiger Drop Forging

IN DETAIL

- Forgings of 10 and 25 kg
- Counterblow hammer Beche 10 mt
- Strap-lift drop hammer Beche 2.5 mt
- Eccentric press Richter 250 t
- Spindle press Weingarten 180 t
- Spindle press Schuler 40 t
- Rotary gas furnance LOI 500 kg/hour

Schweiger bending machine

CHIPLESS METALWORKING

BENDING, EMBOSSING, PUNCHING, WELDING, SOLDERING, BONDING

 

The entire company division of chipless machining is combined in the production halls of Gesenkschmiede Metallbearbeitung GmbH. This broad manufacturing know-how supports the Schweiger ALL AT ONE PLACE expertise.

MEHR

induction soldering system

IN DETAIL

- BENDING: CNC 2D bending machine Ø 12 mm in steel or aluminium
- STAMPING: Stamping and metal forming on spindle and eccentric presses
- WELDING: MIG / MAG systems with pulse dynamics
- SOLDERING: Pyrometer-controlled high frequency induction soldering system
- BONDING: Adhesive dispensing system for low to high viscosity adhesives

 

Schweiger CNC machining centre

METAL CUTTING

TURNING, MILLING, GEAR CUTTING, GRINDING, HONING

 

Schweiger manufactures on modern machining centres. CNC-controlled coordinate measuring centres as well as 3D-CAD jobs and video-driven tool presetting and measuring systems ensure the highest quality in manufacturing.

MEHR

Schweiger fully automated manufacturing

IN DETAIL

TURNING: Horizontal and vertical CNC turning centres with motorised tools for rotating parts from Ø 6 mm to Ø 250 mm and a length of up to 650 mm/combined turning/milling machining centres for lining length of 200 mm
MILLING: Horizontal and vertical CNC machining centres 3, 4, 5-axis simultaneous machining, travel lengths up to 1000 x 800 x 750 m
GEAR CUTTING: Hob milling of toothing module 0.50 - 2.50/hard skiving up to toothing gear quality 7
GRINDING: Flat, round, coordinate grinding machines/fully automated and combined CNC controlled contour and cylindrical grinding machines for camshafts
HONING: Horizontal and vertical honing machines of Ø 6 mm up to Ø 60 mm

Schweiger Surface Treatment

SURFACE & HEAT TREATMENT

HARD SHELL - TOUGH CORE

 

The greatest expertise in the area of heat and surface treatment on site, as well as close and longtime cooperation with highly specialised partners, allows us to offer the most varied technologies.

MEHR

slide grinding

IN DETAIL

- Protective gas and vacuum hardening
- Gas and plasma nitriding
- Case and induction hardening
- Vibratory and drag grinding processes
- Multi-station - superfinishing system for high dimensional accuracy and superfine surfaces
- Galvanic and chemical coatings, anodising of aluminium
- DLC/PVD coatings (diamond-like carbon/physical vapour deposition)
- Arc and flame spraying
- Powder and KTL coating
- Lichtbogen- und Flammspritzen
- Pulver- und KTL Beschichtung

Quality Management

QUALITY MANAGEMENT

PRECISION AS STANDARD

 

Through early concentration of the product portfolio on safety-relevant components such as rope grips for ski lifts and cable cars, there is a high degree of quality awareness with decades of tradition at Schweiger. Since the beginning of modern quality management methods in the 1980s, the most accurate measurements, tests and complete documentation at Schweiger are a matter of course.

MEHR

surface analysis

IN DETAIL

- Systems for magnetic particle inspection (ISO 9712:13)
- Hardness testing (VICKERS, ROCKWELL, BRINELL)
- Macro hardness testing including video measuring system
- CNC coordinate measuring machine
- 3D-multi-sensor measuring machine
- Surface roughness and contour measuring instruments
- Material laboratory including material microscope with electronic image analysis